Half cutlass (bind) modification
Posted: Sun Nov 07, 2021 11:08 am
Just completed this conversion on our boat. Thought a few details of what I did might be helpful to others. From the info from this site the plan was always to epoxy the bearing in place and further secure with set screws .
When you get up close and personal with this project you will discover that the bind fits on the shaft as you would expect but when placed in the tube there is a good amount of place between the bind and the tube. Obviously you need to center the bind in the tube. What I did was to wrap the outer edge of the bind with 1/4 "masking tape until it was a snug fit. This gave me center and a guide to how much thickened epoxy to apply to the bind. Before I started I cleaned the inside of the tube with lacquer thinners , scoured the inside to give the epoxy something to bite on to. Make sure you prime the inside of the tube with un thickened epoxy before the thickened. After the epoxy set up then dig out the masking tape with a pick and use more thickened epoxy in a syringe to fill the gap.
I then used a 5/16 tap and used 3 set screws. Space is tight , the use of a stubby drill bit right angle drill attachments are needed.
Not saying this is the right or best way ,It's just what I did.
Cheers Carl
When you get up close and personal with this project you will discover that the bind fits on the shaft as you would expect but when placed in the tube there is a good amount of place between the bind and the tube. Obviously you need to center the bind in the tube. What I did was to wrap the outer edge of the bind with 1/4 "masking tape until it was a snug fit. This gave me center and a guide to how much thickened epoxy to apply to the bind. Before I started I cleaned the inside of the tube with lacquer thinners , scoured the inside to give the epoxy something to bite on to. Make sure you prime the inside of the tube with un thickened epoxy before the thickened. After the epoxy set up then dig out the masking tape with a pick and use more thickened epoxy in a syringe to fill the gap.
I then used a 5/16 tap and used 3 set screws. Space is tight , the use of a stubby drill bit right angle drill attachments are needed.
Not saying this is the right or best way ,It's just what I did.
Cheers Carl